Unicore combines the high efficiency of the “wound type” core with the price and production advantages of “stacked” laminations. AEM Cores features a wide variety of custom size single and 3 phase Unicores in a number of core types. Innovative machinery, software and production strategies consistently generate repeatable quality cores causing highly accurate and efficient cores so therefore lower losses and material savings.
Each Unicore lamination is fully formed through the UCM425 Unicore Machine. The laminations are then stacked to make the core. The core could be used to build a transformer immediately, subject to required losses, with no further processing. For the lowest possible, especially smaller cores, core loss, the Unicore should be annealed.
We are among the leading manufacturers and suppliers of Unicore for different types of power distribution transformers in India. Unicore available from us is a wounded type transformer core which is manufactured using high quality raw materials like silicon steel of numerous grades with grain orientation. This transformer core is made by stacking the Unicore lamination with the help of efficient machines.
The Unicores offered by us are highly advantageous as it is highly flexible and fails to require preset tooling. The core can be utilized for construction a transformer immediately, without any further processing. This Unicore should be annealed to accomplish less core loss in comparison to cut cores and laminations. These cores can easily be assembled and it highly raises the efficiency from the transformers. The weight of those Unicores can range approximately 1500kg. The length, thickness and other dimensions are created accurate and can be custom specified.
We provide you with these Unicore in various sizes and shapes based on the requirements of our own clients. This transformer core requires less maintenance and is also highly affordable. These cores could be popular in different general purpose transformers and distribution transformers with the capacity which range from 1000VA to 10000KVA. Customers can avail these UCM425 Unicore Machine in customized specifications and then in market leading prices.
High Efficiency – really low core loss and magnetizing current. Flexibility of core sizes and kinds – transformer designers and productions managers have options to lessen their costs and increase their customer’s satisfaction. Basic and highly flexible core production – no mandrels or jigs needed, sizes are quickly and simply designed to the consumer-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.
Every individual Unicore lamination is fully formed or “folded” through the Unicore machine. The operator stacks these laminations to create the core. The core are often used to develop a transformer immediately, without the further processing. For applications requiring the lowest core loss, including distribution transformers, the Unicore should be annealed. An annealed Unicore may have losses 15-30 % lower (according to core size) than an un-annealed Unicore.
Various cores types and faces for reduced loss and magnetizing current. Core losses are below bonded and cut C & E cores, E&I and strip laminations. Core losses are similar to Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of methods AEM Core can xaolmt used to reduce assembly time.
Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores could be supplied to minimize core cost. All common grades of GOSS could be processed from thickness .2 to .35 mm. Unicore sizes vary from .5 to in excess of 1000 kg. Strip width may be from 20 to 300 mm. Window Length, Width and make-Up are unlimited from the machine.
Short lead times and reduced inventories are possible due to rapid production methods. The flexibility and flexibility offered by your computer controlled Unicore machine allows cores to be tailor-created to suit specific applications. This results in optimization and fine-tuning for individual applications causing increased efficiency and reduced costs.